What actions should be taken if a companys products are found to be faulty

You've just made an exciting new purchase and not long after, the product breaks unexpectedly. Or maybe it never worked. Perhaps it simply doesn't do what it claims to do.

We've all been there, and after dealing with the initial frustration, perhaps the biggest question you have is: What can I do next? 

This guide can help you deal with a product that hasn't worked out the way you had anticipated.

On this page:

  • Is the fault covered under the ACL?
  • Is the fault a major or minor failure?
  • What remedy are you entitled to?

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Is the fault covered under the ACL?

The Australian Consumer Law (ACL) provides you with a number of consumer guarantees when you buy something in-store or online. 

Acceptable quality

The business you buy from guarantees your product is of 'acceptable quality', which means it:

  • does everything that you reasonably expect of it
  • is of acceptable appearance
  • is safe, durable, and has no defects.

So when you buy a fridge for example, your expectations will be that food will be kept cool, there'll be no scratches or dents, and when opening, the door won't fall off.

Fit for purpose

This may seem obvious, but by law, the product you've bought needs to do what it's supposed to do – or as the ACL puts it, 'fit for purpose'. A swimsuit that becomes see-through when wet, or a mountain bike that isn't suitable for off-road use, are two examples where items aren't fit for purpose.

Some cases may not be so black and white. For example, let's say you're in the market for a diving watch and see one that looks similar to one that your friend owns. You decide to buy the watch without asking whether the watch is suitable to use for diving, but it's a different model, and is only water-resistant, rather than waterproof. 

In this case, you may not be able to make the claim that the watch was not fit for purpose because you didn't disclose (either expressly or by implication) that you wanted the watch for a specified purpose (e.g. diving).

woman looking at flat pack furniture

If your faulty product has two or more minor failures of the consumer guarantees, it can be considered a major failure.

Is the fault a major or minor failure?

When you're sure your product has failed to meet a consumer guarantee, your next step is to decide whether the failure is major or minor.

What's a major failure?

When you're deciding if there is a major failure, here are the five things to consider:

  1. You would not have bought the product if you had known about the problem. For example: You would not purchase a laptop if the screen became unreadable within a few weeks.
  2. The product is significantly different from the description, sample or demonstration model. For example: You order red shorts online to match your sports team's uniform, but the retailer sends you a black pair. In this situation, you can ask for a refund, replacement or compensation.
  3. The product is unfit for their normal purpose or the purpose specified to the supplier and can't be fixed in a reasonable time. For example: Your new gumboots have a hole in the sole and can't be worn in the rain.
  4. The product is unsafe. For example: your new toaster sends out sparks when you switch it on.
  5. The product has two or more minor failures, and you would not have bought the product if you knew the nature and extent of these failures. (Note: These failures don't need to relate to the same consumer guarantee.)

What's a minor failure?

A minor failure is one that can be fixed within a reasonable time frame. A good example of a minor failure is if you find a piece of loose thread on an item of clothing you've just bought.

However, if the product has two or more minor failures, it can be considered a major failure. 

What remedy are you entitled to?

For a major failure, you can request your choice of a refund, replacement or repair (if possible) from the business. Also, they can't make you accept a credit note or exchange or replacement if you tell them that you want a refund.

For a minor failure, the business can offer you a refund, replacement or to repair the product free of charge. If the business refuses to fix the problem or is taking too long, you can ask someone else to fix the problem and request compensation from the retailer.

For both minor and major failures, any replacement product must be the same type and of similar value as what is being replaced. If that's not possible, you may have to choose between receiving a refund or opting for a repair.

Tips for dealing with a business

For the most part, a quick phone call may be enough to resolve any problems, but if not, take notes of any conversations you've had with a business including dates and names of people that you've spoken with.

If you find that the retailer is not responsive, you can contact your state or territory's fair trading or consumer protection office.

Stock images: Getty, unless otherwise stated.

What should companies do if the product appears to be faulty?

Get Ahead of the Issue If that happens, it's important to get ahead of the problem as quickly as possible. You may need to contact customers or put out a public notice once the defect has been identified. Allow for returns with no questions asked.

How do you handle product issues?

To get you started, here are a few strategies that you can take when it comes to handling defective product complaints..
Document All Complaints. First and foremost, any complaint needs to be documented. ... .
Analyze Quality Complaints. ... .
Put Emotions Aside. ... .
Protect Your Business. ... .
Provide Support..

Which practices help for eliminating defects in the process and always deliver products and services that meets customer specifications?

Six Sigma is a disciplined, data-driven approach and methodology for eliminating defects (driving toward six standard deviations between the mean and the nearest specification limit) in any process — from manufacturing to transactional and from product to service.

How do you evaluate product quality if you receive a defective product how do you handle it?

To evaluate product quality, compare the completed job or work with supplied data and ensure it whether the dimensions, material and other aspects are within the tolerance limit. If the defective item does not coincide any parameters then raise NCR report for violation.