What is a characteristic of products that are mass produced in a continuous manner?
There are three main elements in economic activity that consist of production, distribution, and consumption. In this article, we will discuss the production process, specifically mass production. Large manufacturing companies will usually choose this type of production to produce their goods. Not only that, usually they need manufacturing system to manage the complexity of manufacturing process in their company. Several factors influence the choice of this type of production by producers. What is mass production, and what are the characteristics and stages in mass production? Show
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Mass Production MeaningThe meaning of mass production is a system of continuously producing goods with large-scale quantities of goods. Mass production can create thousands or even millions of products simultaneously. Large industrial companies and factories with hundreds of employees usually carry out the mass production process. Moreover, the flow of products is always running continuously. So, it is not surprising that a large factory can produce so many products in such a short time. Characteristics of Mass Production Process1. Huge amount of productionThe first characteristic that most characterizes mass production is a large amount of output in a short time hence the meaning mass produce. Mass production can reach thousands or even millions of products in a short time, depending on the type of goods. 2. Similar productsMass production is usually only for producing similar products. Because with the same flow and in a short time can produce considerable quantities of goods. Meanwhile, to make different types of products, it is necessary to create another production line and a product that is mass produce usually is the same to one another. 3. Sequence and in order work processesGoods work in mass production is carried out under the sequence of production processes ordered according to the production flow. 4. The use of machines and repetitive work processesIn producing numerous goods in such a short time, the only way is to use machines. This is because the machines can operate continuously, in contrast to limited human power that will hard to rely on to mass produce in a big scale. 5. Minimal supervisionThe more sophisticated the machines that manufacturers use, the less monitoring needs to be provided. This is because the production process is automated. Therefore, the supervisor’s job is to monitor only defective production areas or machines not functioning correctly. Related Article: Here are The 17 Best ERP Software in Singapore You Should Know in 2021 Steps to Conduct Mass ProductionSource: freepik.comBefore entering the actual production process, several stages must be met first, as follows. 1. Product requirements documentationBefore starting the production phase to mass produce, the production manager needs to make the product requirements documents. However, with responsibility for leading and producing this document, they must seek input and final approval from all other team leaders, such as Engineering, Sales, QA, Executive, and Marketing. After all team leaders approve all product requirements documentation, this document will be the basis, and all subsequent product decisions must be following what is in this documentation. The product requirements documentation is usually in the form of:
2. Engineering validation and testingThe second stage is engineering validation and testing or EVT. The validation and testing phase of this technique aims to design and build an instance of a product that meets the functional requirements of the PRD. At this stage, the engineering team uses all necessary ways to implement each feature described in the previous product requirements documentation that will be mass produce. The main objective of the technical validation and testing process is to identify the overall risks of the requirements described in the PRD and find ways to eliminate or significantly reduce them. 3. Design validation and testingThe Design validation and testing (DVT) stage aims to continuously improve the quality and design of the product to match the final look and feel of the desired outcome. This is when manufacturers select materials and mechanical designs that meet the final form, fit and aesthetic requirements outlined in the PRD. All materials and components chosen in this revision are materials used in the final production version of the goods. A product can exit the DVT stage after approval has been made and fulfills all the functional and aesthetic requirements of the PRD. 4. Production validation and testingAfter the DVT stage, there is a validation and production testing stage which is necessary to have a serious conversation with its suppliers and manufacturers. Because this stage is pre-production or PVP (Production Validation and Testing), it is essential to ensure that the producer can create DVT products with the volume and target cost stated in the PRD. Companies must also outsource the manufacture and assembly of products. Companies should engage with suppliers to solicit feedback on designs to ensure your company can achieve production goals. Another objective of the PVT stage is to strengthen the production process and set up the supply chain. The best method is to pre-produce your product using the actual supply chain and manufacturing assets. 5. Production processAfter all the documentation requirements are met, then the manufacturer can start the production process itself. At this stage, the responsibility lies with the manufacturer to procure parts, assemble, and test them to meet the company’s production needs or demands. With the product design entry into the production stage, it means that the manufacturer will produce and sell the ready version of the product to the customer in the appropriate quantity. But companies have other responsibilities, namely to ensure quality and production results are while keeping the costs under control. Also read: Best Manufacturing Software for Small Business Advantages and Disadvantages of Mass Productionsource: freepik.comThe advantages of Mass Production
This large number of products can later become stock and stored in the warehouse. Use a warehouse management system to optimize warehouse space usage, calculate and track warehouse capacity automatically. The disadvantages of Mass Production
Related Article: Dumping: Trade Price Discrimination and How Does It Affect Business ConclusionMass production is a continuous production system of goods with large-scale quantities of goods, ranging from hundreds or even millions of products that can be produced simultaneously. Mass production itself has many advantages, especially for manufacturers who want to increase productivity and streamline production time. There are several stages and one must complete document requirements first before conducting the production process.
HashMicro Manufacturing Management System can help your manufacturing company to manage the production process quickly. Experience features for automated WIP calculations, on-time production processes, accurate reporting, and controlled inventory and procurement with an all-in-one integrated system. Interest in getting savvy tips for improving your business efficiency?What are the characteristics of mass production of a product?Characteristics of Mass Production Process. Huge amount of production. ... . Similar products. ... . Sequence and in order work processes. ... . The use of machines and repetitive work processes. ... . Minimal supervision. ... . Product requirements documentation. ... . Engineering validation and testing. ... . Design validation and testing.. What are the characteristics of continuous production?Characteristics of Continuous Production System. Standard products are manufactured, which have large demand throughout the year.. Standardized inputs and standardized sequence of operations, machine tools and equipment are used.. Division of labour is made more efficient.. Minimum and constant material handling.. What is mass production and continuous production?January 2021. Mass production, also known as flow production or continuous production, is the production of substantial amounts of standardized products in a constant flow, including and especially on assembly lines. Together with job production and batch production, it is one of the three main production methods.
What is an example of continuous production?Some examples of continuous processes are pasta production, tomato sauce and juice production, ice cream production, mayonnaise production, etc .
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